Participants: 6 (Robert, Jonathan, Kostas, Benji, Yanti and Kern)
Dates: 5-12 May 2012 Location: Scoraig.
Project: 3 metre machine using ferrite/ceramic magnets at 24VDC
Poles: 10, (3 magnet blocks 50 x 50 x 20 per pole)
Coils: 12 (37 turns of 2 x 1.6mm wire)
Target cut in speed (recipe) 170 rpm
Application – the croft next door to me (for sale) on Scoraig. 24V system and 20 metre tower with dead Samrey prototype on it.
Accommodation the bunkhouse, Scoraig. Full-on home made food and frivolity.
- Preparing the hub.
- The first blade
- Magnets are handy clamps
- Casting a critical eye.
- the coil winder and tensioner
- straightening the coil legs
- close up of winder
- Kostas winding
- neo magnets tend to corrode
- Ferrite magnets are quite strong
- Kostas and Yanti wiring up the coils
- The pairs of coils are connected to the ones opposite
- Rainy day welding work
- setting the alternator frame tilt
- Jonathan’s lovely welding
- casting the first rotor
- cramming magnets onto the disk
- The magnet rotor is made
- Here is the hub in the frame
- Robert’s special jig to glue 3 magnets
- Magnet henge waiting for assembly of second rotor
- Benji puts the poles in place on the second rotor
- Casting the stator and second rotor
- Kostas pours the resin in
- Lunchtime
- Lid comes off stator mould. smooth casting.
- Out and about Scoraig for the afternoon
- Kern finds a blade embedded in the ground and pulls it out.
- Kostas investigating a broken blade bolt – the cause of some considerable damage!
- Jonathan using a template to drill the stator mounting holes.
- Drilling the stator. We did not hit any wires.
- Robert starts 3rd blade with power tools
- Kern cuts the blade root shape
- The stator goes on the machine
- More photos/video
- Benji jacks the top rotor down
- removing the samrey turbine from the tower
- Kern’s masterpiece begins
- Jonathan cuts hole in towertop
- Jonathan fits the towertop
- Benji drills 16mm hole right through
- More photos
- blah blah
- Benji lays the cable (3-core 16sqmm SWA, 100m)
- Here they come!
- Last minute adjustments
- swinging the tail under the turbine
- The blades fit with a bit of wiggling
- A great bunch of people to spend a week with
- up she goes
- Benji lifting the 20 metre tower in one go
- Holding the back guys to stop the gin pole falling
- Martha looks up
- Robert and Yanti looking up
- The zebra is running
- Toasting the turbine
- The psychedelic side
- It all went by so fast
This video shows Jonathan helping me to put Paul’s (green painted) blades onto the zebra turbine. We also increased the air gap a little to make sure the magnets did not rub on the stator. The cut in speed is a bit higher than I would normally choose for a 3 metre turbine (195 rpm for 24VDC) but it runs very smoothly, and will definitely not stall at least.








































































is requiring that the assets of Helix Wind Corp and Helix Wind Inc, both Nevada Corporations, be sold 


