work platform

Nice photo by Stephen Smith, from Alan Engelstad in Canada.

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Wind turbine controllers for optimising blade speed

Efficient wind turbine alternators connected directly to batteries do not have the right speed range to make the best use of the blades.  Adding a controller that converts the voltage between the windmill and the batteries can improve performance (rather in the way that grid-connect inverters do), but such controllers aren’t simple.  Outback Power Systems ‘Flexmax’ controllers have been used for this, but now the company is in new hands and this experimental application has been dropped.

Here are two companies that offer ‘market ready’ controllers for optimising the blade speed.  Finnprop specialise in heating controllers but they can do some battery chargers too.  Midnite offer their ‘Classic’ PV controller with an additional ‘Clipper’ box that adapts it to use with wind turbines (at a price).

Finnprop is a company, which is solely dedicated to produce windmill´s power controllers. Our products make possible to utilisize electicity captured from wind to varied type of usage. FinnProp® windmill power controllers are designed to maximize windmill efficiency and allow propellers to rotate whenever the wind is blowing. We also produce fully tailor-made solutions.”

http://www.finnprop.fi/index6.html

“The Classic MPPT controller allows the wind turbine to operate at a much higher voltage
than has been possible in the past. The Classic is an extremely efficient DC to DC
converter that tracks the wind and transforms the DC voltage down to the battery voltage.
Preliminary testing shows 100% more power from some existing turbines.”

http://www.midnitewind.com/

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Hubert MARIN video en Francais

http://www.consommer-responsable.fr/magazine/article/une-eolienne-dans-son-jardin-0

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Counter program in Visual Basic

Julio Costa <[email protected]> has written a simple program in Visual Basic to help him with the counting of the turns on each of the coils.

“Rather than building an electronic counter, I’ve implemented it in software, so if one has a laptop (or any computer having a printer port) where they are winding the coils, this may be useful.

It works as follows:

The number of turns on each coil is first entered.
It displays a nice big indication of the number of turns left.
It also reads out key numbers using computer-generated speech, so one may concentrate on the task at hand.
It can also automatically stop the coil winder motor (if required) when the required number of turns are complete.

It needs a simple connection of a microswitch and resistor to the printer port (I will include the drawing for this)
One may also then add a relay or triac circuit to start and stop the motor, but this is not essential, although the output for this is provided on the printer port. I will also send the diagram for this.

If you want the program and drawings you are welcome to them, and you may share them with anyone who may be interested.”

Julio Costa <[email protected]> in South Africa 082 372-1750.

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New ideas from V3

V3 have produced a nice little report from their latest workshop in Holland.

“A report of a wind turbine build course run at De Twaalf Ambachten, Holland” can be found here

There is a clever system for locating the coils in the moulds precisely.  I have often rejected the idea of using island like this in the past but the simple diagonal islands they used look rather cool and it is easy to slit the glass fibre cloth to fit them as well.

island

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Turbine Database

Eirbyte in Ireland have opened a Turbine Database for anyone to join (you have to register) so that we can share details of our wind turbines.

Enter your details and send any feedback to Jimmy about how the database can be improved.

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Otherpower workshops

Otherpower have been doing a few fun workshops this year. Here is a photo of the benchtesting of a 12 foot diameter turbine’s alternator using Dan’s old Volvo to drive it.

See more at the fieldlines discussion board

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Upcoming courses in Washington State

I am teaching a couple of courses in WA at the end of this month.  Should be fun!
One is a Home Build workshop similar to the one we did last year in this video:

The other one is wind turbine maintenance…  an in depth look at caring for wind systems and fixing their woes.

Learn more here http://www.solarenergy.org/

I will be teaching both of these courses at Guemes island in 2 weeks from now. Here is Ian the organiser:

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Video from Nova Scotia (tower and power electronics)

Thanks to Jonathan for this video update of what is going on in Nova Scotia, Canada.

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More photos of CAT 2010 wind turbine workshop

Thanks to Gerard Valls for this nice album of photos from the CAT wind workshop last month when we built a 2.4 metre diameter turbine (and most of a second one too).

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